I am definitely going to grab a copy of that. Its the first one of these KT manuals since the Dillenger - which is many years old - that I have seen that was written up by a native English speaker. And it appears to have come directly from KT and was not rewritten by a reseller. It also has all of the modern settings documented like the low C5 values, C15 etc.
If you set C3 to 1, PAS will always be at least 1 when you power up the bike and this issue disappears. However what you are describing is, IIRC, associated with the zero-startup handlebar setting (a combination of C4 and P4). I'm running off to Home Depot shortly and I will check to see if my throttle works if I set PAS down to zero on purpose (which I never do). If so you can use my settings as a guide to make that issue go away.